Flying small uncrewed aerial vehicles (UAVs aka drones) in proximity and even contacting structures during flight is laden with risk and dangers. There is a reason in aviation history aircraft do not fly near, or contact, structures: it is very dangerous. In addition to the behaviors of environmental variables, such as wind and barometric pressure, creating difficult flight conditions close to structures there are a host of technical issues that can negatively impact drone flights, such as magnetic, electrical, and radio frequency interference. UAV operators need to recognize a drone is a tool and like any tool is best suited for its intended use. Therefore no one should fly a drone near or try to fly it to contact a surface or structure unless the drone has been designed for that type of use or specific use case.
Drones Need: to Know their Location, Direction, and Elevation
To fly a drone safely there are, in essence, three things at a minimum a drone needs to know in real-time 1) location or where it is in the world 2) direction or where it is headed, and 3) altitude or how far is it from the ground.
Location – typically the drone uses the onboard Global Positioning Satellite (GPS) receiver to determine its location in the world. Including. However, in many industrial locations or behind assets such as above-ground storage tanks or large cargo, or other ships, the satellites signals are not able to be fully received resulting in degraded or denied GPS.
Direction – the magnetic compass onboard the drone is used to find north which allows the drone to know its heading and directional orientation. However, in an environment filled with large metal steel objects, compass readings are inaccurate or unavailable. In essence, the magnetic field from the large metal objects says hey look at me I’m north.
Elevation – the drone, just like commercial aircraft, uses barometric pressure to determine its distance from the ground. However, when in close proximities to structures barometric readings are often skewed or incorrect.
When any of these information flows are compromised the UAV autopilot can fail or potentially lose control. UAVs are remarkable and fantastic, yet highly complex, machines. Degradation or false information and data can be catastrophic.
Solving For Compromised Flight Data
Some companies, for example, those that complete close visual inspection (CVI) of live powerlines on power transmission towers, overcome some of these issues by building a Faraday cage or shield around some of the drone’s electronics. A Faraday cage is a grounded metal cover or screen surrounding a piece of equipment to exclude electrostatic and electromagnetic influences.
A more complex solution comes from another company that builds custom-designed and manufactured systems that includes a robotic arm/rod that protrudes from the drone body past the propellers. At the end of the robotic arm, known in the robotics world as an end-effector, holds a probe tip that makes physical contact with a surface. To enable the system to make physical contact with structures during the flight they use a multimodal array of various sensors, an onboard computer, and a set of complex integrations, including a lot of software, to allow automated precision flight control close to structures. These systems flights are controlled by the onboard computer and software and make 20 or more micro-adjustments to the flight per second, something impossible for human pilots.
There is no single solution that is best in all instances for every potential use case. One way to think of it is the drone is a tool in the toolbox and as such should be used when appropriate and when it is the best tool for the job. Just as you would not use a hammer when a screwdriver is needed you should not use a generic drone designed for flying far and flying fast to fly slow and close to or come in contact with, structures.
Solving For Environmental Factors
Environmental Factors that can negatively affect drone flight safety include:
Atmospheric/Barometric pressure inaccuracies
Winds/Breezes
Venturi effect - Winds around structures
Magnetic interference - KP Index
Radio-frequency interference (RFI) sometimes called Electromagnetic interference (EMI)